11 inch Hand-Forged Khukuri Knife 5160 Jeep Leaf Spring Blade

For over 200 years, the iconic Hand-Forged Khukuri knife has therefore been the equipment of choice for Nepal's legendary Gurkha warriors, feared by enemies and revered by collectors."

Indeed, this 11-inch masterpiece isn’t just a blade, it’s a piece of living military history, hand-forged using the same techniques that made the Khukuri famed for its chopping power and battlefield reliability. In addition, crafted at our family workshop in Nepal, every knife carries the soul of a warrior. Moreover, discover the history of Nepal's brave soldiers in our blog | here.

Why is this the ultimate tactical khukuri

Battle-Proven Design: Moreover,11-inch curved blade delivers 1,200 lbs/inch of impact force optimized for chopping, slicing, and survival tasks

Jeep Leaf Spring Resurrection: Forged from recycled 5160 high-carbon steel (from Jeep suspension systems),hence achieving perfect hardness gradation:

Spine (22-25 RC): Shock-absorbing flexibility 

Belly (45-46 RC): Structural integrity

Edge (58-60 RC): Razor sharpness that holds through hardwood

Traditional Craftsmanship: Furthermore, Hand-hammered by 3rd-generation, Kami's(Nepalese bladesmiths) using charcoal forges and water quenching

Ergonomic Rosewood Handle: 6-inch blocker design prevents slippage during heavy chopping, contoured for exact hand positioning

Authentic Scabbard: Additionally, it features water buffalo leather exterior, pinewood core lined with traditional Laha(anti-rust resin)

Technical Specifications

The Forging Process: Where Heritage Meets Metallurgy

1. Steel Selection: Decommissioned Jeep leaf springs are hand-selected for grain consistency

2. Charcoal Forging: 7 hours of hand-hammering at 2,200°F to shape the blade

3. Differential Tempering: Clay-coated edge achieves harder steel while spine remains tough

4. Wood Curing: Rosewood handles are oil-cured for 6 weeks to prevent cracking

5. Scabbard Assembly: Pinewood cores are sealed with Laha, a traditional anti-corrosion pine resin

Blade Management: Preserving Your Heirloom

Daily Care: Wipe blade with dry cloth after use; apply mineral oil weekly in humid climates

Storage: Moreover, keep in scabbard with silica gel pack in cool, dry place (avoid leather-on-steel contact if damp)

Handle Maintenance: Then, rub with linseed oil monthly to maintain rosewood's integrity

Rust Removal: In addition, use vinegar-soaked cloth for surface rust; never grind or sand the blade

Professional Sharpening: Recommended annually by experts familiar with convex edges, Shop our best authentic khukuri.

Real-World Applications

Tactical Operation: Breaching tool and close-quarters combat backup

Wilderness Survival: Processing firewood, building shelters, game preparation

Agricultural Tool: Clearing brush, harvesting bamboo, and chopping tasks

Cultural Ceremonies: Featured in Nepalese Pasni(first rice-feeding) rituals

Collector's Display: Museum-grade conversation piece

Blade Care & Maintenance:

To ensure your khukuri lasts a lifetime:

1. Regular Cleaning: Wipe the blade dry after each use.

2. Oil Protection: Apply light oil to prevent rusting during storage.

3. Proper Storage: Keep inside its leather scabbard in a cool, dry place.

4. Handle Care: Keep the wooden handle dry to prevent swelling or cracks.

5. Safe Handling: Always handle with care to avoid injuries and maintain sharpness.

Explore More:
Grab yours hand-forged khukuri knife, If you are looking for more than just a working khukuri then, don’t miss our [Handmade Khukuri Collection], featuring a variety of traditional, tactical, and decorative kukri knives, swords collection, damascus knives.

You can also read our latest [Khukuri Care & Maintenance Guide] on our blog, where we share tips on sharpening, oiling, and preserving your blade for years of use, if your need sugesstion on how to select your first blade you can also explore our blog on choosing right gurkha khukuri.